What is Wire Coil Shot Blasting Machine?

A Wire Coil Shot Blasting Machine is a specialized industrial device designed to clean, descale, and prepare the surfaces of wire coils through the shot blasting process. These machines are particularly effective for removing rust, oxide scale, and other contaminants from wire coils, ensuring they are ready for further processing such as drawing, rolling, or coating.

Key Features

1.Efficient Cleaning:

The machine uses centrifugal projection of metal abrasive (such as steel shot) to remove scale and oxide from the wire surface.

Multiple blast wheels are positioned around the wire to ensure thorough cleaning.

2.High Productivity:

Wire coils are supported by rotating arms that ensure complete exposure to the abrasive action.

The machine can handle wire coils of various sizes and weights, with capacities ranging from 1000 kg to 2500 kg.

3.Automated Operation:

Controlled by a PLC (Programmable Logic Controller) system, which allows for precise control over the blasting process.

Features automatic wheel speed adjustment and shot valve with variable delivery for precision and efficiency.

4.Environmental Protection:

Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring compliance with environmental regulations.

5.Versatility:

Suitable for a wide range of wire diameters (from 4.5 mm to 38 mm) and coil sizes.

Can be used for continuous wire descaling or batch processing of wire coils.

6.Safety and Maintenance:

Equipped with safety features such as anti-falling devices and laser scanner protection to ensure operator safety.

Robust construction and automated refilling systems ensure long-term reliability.

Applications

l Wire Manufacturing: Preparing wire coils for further processing or coating.

l Metal Industries: Descaling wire for improved surface quality and adherence.

l Automotive and Construction Sectors: Ensuring clean and prepared wire for various applications.

Technical Specifications

l Wire Diameter: 4.5 mm to 38 mm.

l Coil Size: Inner diameter of 800 mm to outer diameter of 1500 mm.

l Maximum Load Capacity: Up to 2500 kg.

l Productivity: 7-20 minutes per coil, depending on wire diameter.

l Blast Wheels: 6 to 10 wheels, depending on the model.

l Total Power: Up to 197 kW.

Benefits

l Comprehensive Coverage: Ensures thorough cleaning of the entire wire coil surface.

l High Productivity: Simultaneous cleaning and loading/unloading reduce operational delays.

l Precise Control: Advanced automation and adjustable parameters guarantee consistent results.

l Enhanced Safety: Integrated safety features minimize risks and protect operators.

l Reduced Maintenance: Robust construction and automated refilling ensure long-term reliability.

In summary, a Wire Coil Shot Blasting Machine is an essential tool for industries requiring high-quality surface treatment of wire coils. Its efficiency, versatility, and environmental protection features make it a valuable investment for any production facility.