What is Wire Rod Coil Shot Blasting Machine?
A Wire Rod Coil Shot Blasting Machine is a specialized industrial device designed to clean, descale, and prepare the surfaces of wire rod coils through the shot blasting process. This machine is particularly effective for removing rust, oxide scale, and other contaminants from wire rod coils, ensuring they are ready for further processing such as drawing, rolling, or coating.
Key Features
1.Efficient Cleaning:
The machine uses high-velocity steel shots or other abrasive media to blast the surface of the wire rods, effectively removing rust, scale, and other contaminants.
2.High Productivity:
Wire rod coils up to 2000 kg can be processed in 7-20 minutes, depending on the wire diameter. This is significantly faster than traditional pickling methods, which can take over 2 hours.
3.Automated Operation:
Controlled by a PLC (Programmable Logic Controller) system, allowing for precise control over the blasting process, including conveyor speed and blast intensity.
4.Environmental Protection:
Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring compliance with environmental regulations.
5.Versatility:
Suitable for a wide range of wire diameters (from 4.5 mm to 38 mm) and coil sizes. It can handle wire rods made from various materials, including carbon steel, alloy steel, and stainless steel.
6.Safety and Maintenance:
Equipped with safety features such as anti-falling devices and laser scanner protection to ensure operator safety. Robust construction and automated refilling systems ensure long-term reliability.
Technical Specifications
l Wire Diameter: 4.5 mm to 38 mm.
l Coil Size: Inner diameter of 800 mm to outer diameter of 1500 mm.
l Maximum Load Capacity: Up to 2500 kg.
l Productivity: 7-15 minutes per batch.
l Blast Wheels: 6 to 10 wheels, depending on the model.
l Total Power: Up to 197 kW.
Applications
l Wire Manufacturing: Preparing wire rods for further processing or coating.
l Metal Industries: Descaling wire for improved surface quality and adherence.
l Automotive and Construction Sectors: Ensuring clean and prepared wire for various applications.
Benefits
l Comprehensive Coverage: Ensures thorough cleaning of the entire wire rod surface.
l High Productivity: Simultaneous cleaning and loading/unloading reduce operational delays.
l Precise Control: Advanced automation and adjustable parameters guarantee consistent results.
l Enhanced Safety: Integrated safety features minimize risks and protect operators.
l Reduced Maintenance: Robust construction and automated refilling ensure long-term reliability.
In summary, a Wire Rod Coil Shot Blasting Machine is an essential tool for industries requiring high-quality surface treatment of wire rod coils. Its efficiency, versatility, and environmental protection features make it a valuable investment for any production facility。