What is Turntable Shot Blast Machine?
A Turntable Shot Blast Machine is a specialized industrial device used for surface treatment of various components, particularly those with complex shapes or fragile structures. This machine is highly effective for cleaning, descaling, and shot peening parts made from materials like iron, aluminum alloys, and other metals.
Key Features
1.Rotating Turntable:
Workpieces are placed on a rotating turntable, which ensures uniform exposure to the shot blasting process. The turntable can handle a variety of part sizes and shapes.
2.High-Efficiency Blast Wheels:
Equipped with high-speed blast wheels that propel abrasive media (such as steel shot or grit) at the workpieces, effectively removing rust, scale, and other contaminants. The blast wheels are strategically positioned to ensure thorough cleaning from multiple angles.
3.Abrasive Recycling System:
Features an automated system for recycling and cleaning the abrasive media, reducing waste and operational costs.
4.Dust Collection System:
Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring environmental compliance.
5.PLC Control System:
The machine is controlled by a PLC (Programmable Logic Controller) system, allowing for precise control over the blasting process.
Applications
l Foundry: De-sanding, stripping, and preparing castings for cutting, welding, painting, or surface finishing.
l Forge: Deburring, removal of laminate and coating, and achieving a homogeneous surface finish.
l Automotive: Cleaning and surface treatment of engine parts, gears, and other components.
l General Manufacturing: Deburring, descaling, and cleaning of small to medium-sized parts.
Benefits
l Uniform Cleaning: Achieves a consistent and high-quality surface finish, even on complex and fragile parts.
l High Productivity: Continuous operation and adjustable parameters ensure high production levels.
l Cost-Effective: Reduces labor costs and minimizes waste through the recycling of abrasive media.
l Versatility: Suitable for a wide range of materials and part sizes.
l Environmental Protection: Integrated dust collection systems ensure compliance with environmental regulations.
Technical Specifications
1.Workpiece Size:
Maximum piece size ranges from 250 mm to 1200 mm in diameter, depending on the model.
2.Blast Wheels:
Number of wheels: 2 to 4, depending on the model.
Power: 11 kW to 15 kW per wheel.
3.Conveyor Speed:
Adjustable up to 3 meters per minute.
4.Total Power:
Up to 75 kW.
In summary, a Turntable Shot Blast Machine is an essential tool for industries requiring high-quality surface treatment of various components. Its efficiency, versatility, and environmental protection features make it a valuable investment for any production facility.