What is Tumble Shot Blasting Machine for Small & Medium Castings and Forgings?

A Tumble Shot Blasting Machine for Small & Medium Castings and Forgings is a specialized industrial device designed to clean, descale, and prepare the surfaces of small to medium-sized castings and forgings. This machine uses a tumbling mechanism to gently agitate the workpieces, ensuring uniform exposure to the shot blasting process. It is particularly effective for batch processing of these components, ensuring high production levels and consistent surface treatment.

Key Features

1.Tumbling Mechanism:

The machine features a tumbling drum or conveyor belt that gently tumbles the workpieces, ensuring all surfaces are exposed to the shot blasting process. This is ideal for small to medium-sized parts that can withstand tumbling.

2.High-Efficiency Blast Wheels:

Equipped with high-speed blast wheels that propel abrasive media (such as steel shot or grit) at the workpieces, effectively removing rust, scale, and other contaminants.

3.Abrasive Recycling System:

Features an automated system for recycling and cleaning the abrasive media, reducing waste and operational costs.

4.Dust Collection System:

Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring environmental compliance.

5.PLC Control System:

Operated using a PLC (Programmable Logic Controller) system, allowing for precise control over the blasting process, including conveyor speed and blast intensity.

Technical Specifications

1.Workpiece Capacity:

Maximum single piece weight: 20 kg to 50 kg.

Maximum load weight: 500 kg to 1000 kg.

2.Blast Wheels:

Number of Wheels: 1-4.

Power: 7.5 kW to 15 kW per wheel.

3.Blasting Capacity:

2×180 kg/min to 2×250 kg/min.

4.Surface Finish:

Achieves a high-quality surface finish suitable for further processing such as painting or coating.

Applications

l Foundry: Ideal for de-sanding, stripping, and preparing castings for further processing.

l Forge: Effective for deburring, removing laminate and coating, and achieving a homogeneous surface finish.

l Aluminum Die-Casting: Provides uniform surface blasting finishing.

l General Manufacturing: Suitable for cleaning and surface treatment of small to medium-sized metal parts.

Benefits

l High Productivity: Achieves uniform cleaning and high production levels.

l Cost-Effective: Reduces labor costs and minimizes waste through the recycling of abrasive media.

l Versatility: Suitable for a wide range of small to medium-sized components.

l Environmental Protection: Integrated dust collection systems ensure compliance with environmental regulations.

Customization

These machines can be customized to meet specific requirements, such as workpiece size, production capacity, and workshop layout. This flexibility makes them ideal for various manufacturing needs.

Conclusion

The Tumble Shot Blasting Machine for Small & Medium Castings and Forgings is an essential tool for industries requiring high-quality surface treatment of these components. Its efficiency, versatility, and environmental protection features make it a valuable investment for any production facility.