What is Tumble Steel Belt Shot Blasting Machine for Middle & Small Castings?

A Tumble Steel Belt Shot Blasting Machine for Middle & Small Castings is a specialized industrial device designed to efficiently clean, descale, and treat the surfaces of medium and small-sized castings and forgings. This machine is particularly effective for batch processing of these components, ensuring high production levels and consistent surface treatment.

Key Features

1.Steel Belt Conveyor:

The machine features a durable steel belt conveyor that tumbles the workpieces, ensuring all surfaces are exposed to the shot blasting process. This is ideal for heavy-duty applications and can handle larger and heavier parts compared to rubber belt machines.

2.High-Efficiency Blast Wheels:

Equipped with powerful blast turbines that deliver a high-velocity stream of abrasive media, effectively removing rust, scale, and other contaminants from the surfaces of the workpieces. The blast wheels are designed for long lifespan and low maintenance.

3.Abrasive Recycling System:

Features an automated system for recycling and cleaning the abrasive media, reducing waste and operational costs. The separator uses advanced technology to achieve a high efficiency of 99.5%.

4.Dust Collection System:

Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring environmental compliance. The cartridge-type dust collector achieves an efficiency of 99.9%.

5.Loading and Unloading:

The machine can be equipped with automatic loading/unloading systems, such as hydraulic skip loaders and vibrating conveyors, to enhance efficiency. This allows for seamless integration into continuous production lines.

6.PLC Control System:

Operated using a PLC (Programmable Logic Controller) system, allowing for precise control over the blasting process, including conveyor speed and blast intensity.

Technical Specifications

1.Workpiece Capacity:

Maximum single piece weight: 25 kg to 50 kg.

Maximum load weight: 500 kg to 1000 kg.

2.Blast Wheels:

Number of Wheels: Typically 2.

Power: 7.5 kW to 15 kW per wheel.

3.Blasting Capacity:

2×180 kg/min to 2×250 kg/min.

Applications

l Foundry: De-sanding, stripping, and preparing castings for cutting, welding, painting, or surface finishing.

l Forge: Deburring, removal of laminate and coating, and achieving a homogeneous surface finish.

l Aluminum Die-Casting: Surface blasting finishing for uniform appearance.

l Heat-Treated Parts: Surface treatment to improve fatigue strength.

Benefits

l High Production Levels: Suitable for batch processing of medium and large-sized items.

l Cost-Effective: Reduces labor costs and minimizes waste through the recycling of abrasive media.

l Versatility: Suitable for a wide range of small to medium-sized components.

l Environmental Protection: Integrated dust collection systems ensure compliance with environmental regulations.

Conclusion

The Tumble Steel Belt Shot Blasting Machine is an essential tool for industries requiring high-quality surface treatment of medium and small-sized castings and forgings. Its efficiency, versatility, and environmental protection features make it a valuable investment for any production facility.